Category Archives: Machinery

Thompson Duke’s vaporizer device filling machines receive CE certification for the European market

PORTLAND, Ore. United States, 2023-Feb-15 — /EPR  INDUSTRIAL NEWS/ — Thompson Duke Industrial, the leader in cannabis oil vaporizer device filling and capping equipment, announced it has achieved CE certification for its cannabis vape cartridge filling equipment in Europe, including its IZR and MCF line of machines. 

“As the cannabis industry continues to evolve on a global scale, we are seeing a critical need for more efficient manufacturing processes around the world,” stated Vlad Valme from Thompson Duke Industrial. “In order to meet this need, specifically across the European market, our team decided to pursue CE certification. Securing this certification validates our machinery, and our compliance with widely accepted product safety standards. It allows us to provide clients in the EU a competitive advantage as the cannabis market grows exponentially in the region.” 

CE certification is a mandatory requirement governing multiple types of products, set in place and regulated by the European Union. Earning this certification allows Thompson Duke Industrial to freely sell and export machinery throughout the European marketplace. 

In order to earn CE certification, manufacturers must have products that meet the regulatory requirements of the European Commission’s health, safety and environmental standards. In addition, manufacturers that sell electrical or electronic products must also be in accordance with the Waste Electrical and Electronic Equipment Directive (WEEE) and the Restriction of Hazardous Substances Directive (RoHS) guidelines. Thompson Duke’s equipment underwent rigorous independent testing to ensure conformity with all relevant EU-wide requirements in order to earn the CE Marking. 

The new certification applies to Thompson Duke’s vaporizer device filling machines, which are already GMP-ready and cETLus/CSA Certified and utilize Festo automation and pneumatic industrial-grade components from Germany.

● IZRC automatic filling machine: designed specifically to streamline large-scale, industrial cartridge filling and capping operations using precisely controlled automation to fill cartridges, pods, capsules, syringes and jars directly in manufacturer packaging. 

● MCF2C semi-automatic filling machine: now with integrated temperature control, this machine is designed to fill almost any oil vaporizer device available on the market using a lightweight and portable benchtop design for quick and easy setup, operation and cleaning. 

Thompson Duke’s CE Certification is the latest in a number of certifications for the company, which also holds cETLus and CSA certifications for its machines. In addition, the company adheres to Good Manufacturing Practice (GMP) guidelines and all its equipment is GMP-ready. Looking ahead, the company plans to earn additional certifications to further expand the accessibility of its machinery around the world. 

To learn more about the Thompson Duke’s newly CE-certified line of machinery, visit https://thompsondukeindustrial.com/3d-flip-book/ce-certified-catalog/

About Thompson Duke Industrial, LLC

Thompson Duke Industrial, LLC is an original equipment manufacturer, a member of the National Cannabis Industry Association and a wholly owned subsidiary of Portland Engineering, Inc. The company’s Portland, Oregon operation designs, manufactures and distributes a line of patented, cETLus Certified, CE Certified and GMP-ready filling machines specifically designed for filling cannabis oil vaporizer devices, along with mouthpiece fastening machines and process performance and reporting data systems. With over 2,000 machines deployed in the cannabis industry, Thompson Duke Industrial is the leader in cannabis oil vaporizer device filling and capping equipment. The complete line of filling and capping machinery enables cannabis processors to be more successful by increasing accuracy, consistency, efficiency and overall throughput of vaporizer device fulfillment operations. https://thompsondukeindustrial.com

SOURCE: EuropaWire

Why Australia Needs to Invest in Future Skills for a Thriving Economy

St. Joseph, Michigan, USA, 2022-Jun-17 — /EPR INDUSTRIAL NEWS/ — As our world becomes ever more technologically advanced, so the requirements for skills are undergoing a dramatic shift. While there has historically been a fear within workforces that computers and robotics will reduce the need for humans to carry out tasks, the opposite is proving to be the case.

Instead, automation is removing the need for humans to carry out tasks that are repetitive and boring, and replacing this with an increasing level of non-routine cognitive tasks. Rather than reducing the number of jobs on offer, tech is causing a shift that requires very different skills from workers.

With this comes a challenge for future investment into the skills that will be in demand in the upcoming years and decades.

The Skills that are Driving Economic Growth

Since before the Industrial Revolution it’s fallen to humans to carry out multiple repetitive tasks that have driven economic growth. Although machines have now taken over much of this element, this has created many other higher order and digital openings that demand an increased level of human expertise in order for an economy to advance. The issue with this is that it’s leading to a shortage of those adept to fill the roles – something that needs to be addressed now if we’re to avoid a dramatic skills shortage in the near and medium-term future.

The so-called STEM skills of science, technology, engineering and mathematics underpin what’s needed to drive the circle of elements that are needed for the future. This circle is made up of the following:

  • Future skills
  • Innovation
  • Thriving economy
  • Jobs
  • Solving social, environmental and economic challenges.

These 5 linked elements are crucial for future economic growth, the well-being of the population and addressing environmental issues, such as disease, food and water supplies alongside climate change.

STEM skills aren’t solely limited to the disciplines mentioned above. Instead, a cross disciplinary aspect is what will be needed to solve many of the quandaries that face future generations. Education is key to developing the critical thinking and capabilities that will arm today’s children and young adults with the skills to solve many of today’s environmental issues as well as ensuring that Australia remains a player on the global stage.

Future predictions say that by 2030 it’s expected that the amount of time workers spend solving problems will double, with more than 77% of their time using mathematical and scientific skills.

STEM Education will Drive the Future Workforce

The shift that’s come from technological change means that going forward virtually everyone is going to need at least a basic level of STEM skills. This will, of course, be spearheaded during mandatory education for those of school age, but also through upskilling of those already in employment.

While this will represent significant cost – it’s been estimated at around $600 billion from 2015 to 2030 – it’s also bringing about economic gain. While this might not be as much as the cost of education in the short term, in the medium to long term this on-going expenditure is essential for a future thriving Australian economy.

Manufacturing and engineering are two examples that are representative of current investment at both local and national scale. Australia’s once world-leading manufacturing industry was allowed to reduce to a mere shadow of its glory days. Thankfully, and with substantial government investment, this is beginning to be turned around.

This, along with strategic education of the current and future workforce, is exactly what’s needed to ensure that our country once again becomes a force to be reckoned with.

Precision engineering and CNC machining providers, SixDe, are at the forefront of this new way of working. Not only has the company invested into its workforce and capabilities, but it provides local WA businesses with an expert supplier in their own back yard.

Discover what makes SixDe stand out from the crowd at https://sixde.com.au and get in contact to discuss your requirements.

Jason De Silveira
Managing Director – SixDe
https://sixde.com.au/

Founder and director of specialist manufacturing and engineering companies for both, SixDe and Nexxis Pty Ltd. Jason has over 20 years’ project management experience on installations, commissioning and start-ups in Australia, Singapore, Thailand, Kuwait, Ghana and Dubai.

SixDe, a Nexxis Company, is a 450m2 locally owned CNC machine shop that delivers manufacturing, rapid prototyping, tooling, and engineering solutions to a variety of Australian industries. Its bespoke precision machining service has delivered competitive and cutting-edge solutions for mining, oil and gas, construction and building companies in Australia and overseas.

Haizol adds 3D Printing to its range of manufacturing services

LONDON, 6-Jun-2022 — /EPR INDUSTRIAL NEWS/ — Haizol launch a new capability to add to their vast array of services, now offering 3D printing to customers worldwide. They have partnered with some of the best manufacturers in China for additive manufacturing to deliver custom prototypes and end-use production parts for buyers worldwide.

Haizol’s 3D printing services have access to a huge network of factories with the best 3D printing machines in the industry. An online service focused on FDM, SLS, MJF and SLA, manufacturing custom projects from prototype to full scale production. With over 40 metals and plastics available, the platform can cater to all kinds of projects.

Haizol bring highly qualified facilities to the hands of buyers worldwide, with certified manufacturing including ISO9001, ISO13485, & AS9100.

Simply upload a CAD file for an instant quote, and receive manufacturability advice, with fast lead times. All uploads are secure and confidential.

Haizol’s manufacturing processes include Prototyping, Molding, Stamping, CNC Machining, Casting, Fabrication and more. Such comprehensive manufacturing capabilities allow Haizol to meet the needs of many industries across a wide range of product categories, including Automotive Parts & Equipment, Aerospace, Electrical Equipment, Electronics, Design & Engineering, Fabricated Metals, Medical Supply & Equipment, Machinery & Tools, Packaging, Toys, as well as general consumer goods.

Since its inception in 2015, Haizol has enthusiastically awarded multiple rounds of committed financial investment from the world’s top establishment and financial institutes such as Haier, Woofoo Capital, Eastern Bell Capital, Stala Capital and Hongtai Capital Holdings. Their clients include MicroPort, Roche, Siemens, Haier, Zeiss, Whirlpool, Rocker, and Hybrid Racing.

For more information or to learn more, head over to their website at www.haizolglobal.com.

SOURCE: EuropaWire

Haizol celebrate Chinese New Year by offering their customers lower prices on their part manufacturing

SHANGHAI, 2022-Feb-3 — /EPR INDUSTRIAL NEWS/ — OEM manufacturing platform Haizol are a Chinese sourcing platform and in-house manufacturer of metal and plastic custom parts and products. Based in Shanghai, they are currently celebrating the Chinese New Year, the year of the tiger.

Haizol’s platform has over 600,000 manufacturing partners in China, providing on-demand manufacturing to more than 100 countries around the world. Haizol offer their customers direct access to the best specialized engineers and factories across China enabling small and medium sized enterprises to streamline and lower the cost of their supply chain by outsourcing their production efficiently and at high quality.

To celebrate the turn of a new year, Haizol are offering reduced prices on their on-demand manufacturing services, bringing increased savings to their customers. Whether it is a prototype, or full scale production, customers can receive low cost quotations with fast lead times. Covering both components and whole products, as well as reverse engineering, Haizol provide tailor made services

As of today, Haizol has achieved five rounds of financial and industrial investments, including Haier Financial Capital, Fortune Capital under Tsinghua Holdings, ZD Capital and Hong Tai Ji. From 2015 Haizol has grown into a leading domestic manufacturing supply chain and production services.

It is a great time to check out their capabilities and make savings on your manufacturing projects.

Digital Manufacturing platform Haizol expands with a new office in Suzhou, China

LONDON, 9-Jan-2022 — /EPR INDUSTRIAL NEWS/ — Headquartered in Shanghai, China, Haizol are growing from strength to strength in the manufacturing industry. From inception in 2015, they have opened offices throughout China year on year. Haizol now have a presence in 12 cities across China, making them the go to platform for connecting with manufacturers for custom OEM parts and products. Currently Haizol are in Shanghai, Shenzhen, Ningbo, Wuxi, Dongguan, Foshan, Huizhou, Suzhou, Changzhou, and Hangzhou. Last month they opened a new office in Suzhou, with an opening ceremony attended by government officials.

Haizol assists small and medium sized manufacturing enterprises in the procurement of resources, meeting output quotas, and manufacturing of traditional parts and components. Their one-stop sourcing solutions platform offers buyers a complete service from start to finish. From your requirements, they locate the best suppliers, then take care of the whole process from the initial order, to quality and inspection, and shipment.

Haizol’s connections span throughout China, having partnered with the best factories that specialize in CNC Machining, Injection Molding, Casting, Stamping, Fabrication, and Mold Making. Haizol also manufacturing products, from a simple CAD design, they can produce the product from prototype to full scale production. Haizol are experts in reverse engineering, whereby products are broken down into the separate parts in order to re-build and re-brand them.

Haizol’s instant quoting technology and extensive network of suppliers has revolutionized the custom manufacturing industry. Providing customers with quotes in under a minute, they get on demand access to high quality low cost manufacturing. For startups or large companies, 2D or 3D drawings can be securely uploaded to receive a dynamic quotation.

SOURCE: EuropaWire

Haizol adds component assembly to its digital manufacturing platform

LONDON, 23-Oct-2021 — /EPR INDUSTRIAL NEWS/ — Haizol, one of China’s largest manufacturers of custom parts, expands its offering to meet increasing customer demand. Now, the manufacturing giant offers services spanning from OEM manufacturing, to component assembly, and product development and manufacturing.

A true one-stop parts procurement and key component assembly platform, Haizol offer their customers a 20% increase in engineering productivity, 30% average cost savings, and 50% faster lead times.

OEM manufacturing requests come from countries worldwide, with their capacity to cater to anything from prototype to full scale production being a key driver. Haizol’s expertise in machining, injection molding, sheet metal manufacturing, customer service, and supply chain enable them to achieve customized goals in strict time frames. Offering over 100 metal and plastic options, and more than 10 surface finishes, the rapid prototyping and on-time delivery mean it is a one-stop solution to supply chains.

As an extension on OEM manufacturing, Haizol have introduced manufacturability solutions for core components of products through high-end machining and precision mold forming. Within the sphere of modern manufacturing services, Haizol is well placed thanks to its strong digital platform and vast project experience. They invest in engineering research and development to ensure the top quality delivery of parts. Haizol’s platform produces specialist equipment resources to improve manufacturing solutions for customers, whilst managing supply chains and production capacity.

Due to increasing demand, Haizol also now offers product development. For those with a product design, or wanting brand an existing product, Haizol offers manufacturing from drawings, and also reverse engineering, where they break an existing product down into components, and can manufacture it in this way.

Haizol simplifies the process of product customization procurement by providing customers with a huge supplier base and diverse production capacity features. Assess the world’s top manufacturing companies through Haizol, and let them handle the communication and production, covering all issues from quality control to delivery and customs.

Haizol’s manufacturing processes include Prototyping, Molding, Stamping, CNC Machining, Casting, Fabrication and more. Such comprehensive manufacturing capabilities allow Haizol to meet the needs of many industries across a wide range of product categories, including Automotive Parts & Equipment, Aerospace, Electrical Equipment, Electronics, Design & Engineering, Fabricated Metals, Medical Supply & Equipment, Machinery & Tools, Packaging, Toys, as well as general consumer goods.

Since its inception in 2015, HAIZOL Online has enthusiastically awarded multiple rounds of committed financial investment from the world’s top establishment and financial institutes such as Haier, Woofoo Capital, Eastern Bell Capital, Stala Capital and Hongtai Capital Holdings. Their clients include MicroPort, Roche, Siemens, Haier, Zeiss, Whirlpool, Rocker, and Hybrid Racing.

For more information or to learn more, head over to their new website at www.haizolglobal.com.

SOURCE: EuropaWire

Digital agility enables manufacturers to quickly pivot when faced with disruption

LONDON, 22-Feb-2021 — /EPR INDUSTRIAL NEWS/ — We are moving more and more into an on-demand world, where the companies who embrace digitalization and agility thrive. We have witnessed that the companies surviving in this new era of manufacturing are the ones who go digital, be agile, and mitigate risk.

The recent pandemic has resulted in new ways of working, highlighting the importance of getting immediate access to products and services. As manufacturers navigate the new normal, realizing digital agility has never been more important.

Having a responsive supply chain proves essential. Once you take a product to market, it is key to safeguard the supply chain. With a constantly changing market, your supply chain should be able to rapidly respond to satisfy demand where that means making more of the same product, or shifting focus to another more in demand item.

When done correctly, automation paves the way to digital agility. Agility results in lower cost and errors, whilst increasing productivity and sales. Digital agility enables manufacturers to quickly pivot when faced with disruption.

When manufacturers get it right, automation provides a path towards digital agility, which ultimately leads to the reduction of cost and errors, while improving productivity and raising revenue. Digital agility is especially important amid COVID-19 disruptions, as it allows manufacturers to quickly pivot.

Digitalization and technology help companies embrace new market trends. Market opportunity is evident in industry, the capture this, companies and their manufacturing partners need to push the existing boundaries and strive to push themselves and digitalize their processes. As products and services are moving more and more on-demand, only those that embrace this will gain competitive advantage.

SOURCE: EuropaWire

Haizol’s digital manufacturing platform in the light of COVID-19 supply chain disruption

LONDON, 9-Feb-2021 — /EPR INDUSTRIAL NEWS/ — COVID-19 taught us numerous things when it comes to manufacturing. Throughout 2020, we saw countless industries and companies alike struggling to source materials, complete production, and get their product to the end user. When normal supply chains were disrupted, there was a challenge and difficulty sourcing alternative means to achieve supply chain stability during this time, and keep production going.

Despite the world having a magnitude of advanced manufacturing capabilities, these are difficult to find and access. What has become clearer than ever before, is that current supply chains and manufacturing processes are international, proficient, and well-organised, and at the same time, they are delicate and can struggle delivering transparency to its user when hit with unforeseen instability. This was demonstrated by the shortage of supplies in numerous industries, from medical, to automotive, to digital goods. Not only did raw material become a challenge to source, but key industrial component shortage led to issues with final assembly of goods.

The future of the manufacturing industry requires improved resilience, agility, and supply chain transparency in order to manage any future disruption more effectively. Breaking the existing mold, embracing new technology, and developing a digital supply network which is able to quickly respond and adapt to any situation thrown its way.

This industry requires visible and accessible manufacturing in a digital format. China, in particular, is a country which is at the forefront of this new vision. China boosts advanced manufacturing competences, resources, and has a transparent and accessible infrastructure. Agility and resilience is key, and digital manufacturing platforms, particularly ones that offer an online marketplace at the users fingertips of a multitude of capabilities, is key. This digital core allows high transparency, easy visibility, easy access, and agility when faced with disruption.

Having a digital marketplace which can be accessed at any point from anywhere for any kind of manufacturing requirement allows for a truly agile foundation of digital supply networks. A user can identify manufacturing resources and capabilities at the touch of a button from part designs, features, machine tools, capabilities and more. This essentially breaks down the barriers and reduces effort typically found when sourcing manufacturing resources and capabilities.

The future will see more complex and improved versions of this digital manufacturing marketplace, allowing a user to be able to search for diverse manufacturing resources and capabilities and multiple variables such as manufacturing capacity (such as machine tool / specification) and complex part design. A further development is likely to be a more inclusive service, allowing the user to source based on capability to manufacture components with specific requirements, such as 5-axis CNC turning with horsepower and x/y/z travel metrics with metal additive manufacturing as an option.

Manufacturing is an extensive and multifaceted sphere, therefore a comprehension platform with effective searchable options is something which needs to be continually adapted and upgraded. Haizol’s manufacturing platform provides users with over 200,000 suppliers in Asia with wide-ranging capabilities and the ability to filter based on a variety of criteria. In terms of supplier, the user can select based on manufacturing type, region, industry, factory size, employee number, annual turnover, certification, R&D capacity, and more. They also have the option to filter by product, choosing process, material, and region, to see examples of what factories have previously made, to guide their decision making.

SOURCE: EuropaWire

Sourcing new suppliers for manufacturing custom parts in China can be challenging with travel restrictions for many in Europe

LONDON, 20-Jan-2021 — /EPR INDUSTRIAL NEWS/ — With travelling both nationally and internationally still difficult for many in Europe, sourcing new suppliers for manufacturing custom parts can prove challenging. To be instantly connected with new suppliers without leaving home is possible through Haizol. This platform is an on-demand manufacturing service which connects buyers with manufacturers that fit their project requirements.

As a buyer, you can register an account online, and submit a request for quote, together with an optional two level NDA agreement. The quote is then immediately sent through to over 200,000 factories across Asia. These factories are partners of Haizol, pre-vetted and screened in terms of their capacity, certifications, quality control, MOQ, and customer reviews. Those with the right capabilities are able to respond with their price for the project, this usually happens within 24 hours.

A customer can filter the quotes based on several criteria, and also choose to get more information of a potential supplier. Haizol is on hand to assist with any questions or with communication between the two parties. Once selected, production can begin immediately, with peace of mind that the project is being carried out by experts in the field.

Current suppliers include thousands specializing in CNC machining, injection molding, casting, stamping, fabrication, and mold making. They also offer a wide range of secondary processes, such as coating, anodizing, conditioning, and assembling.

With new suppliers joining the platform daily, matchmaking is possible in minutes. Sourcing manufacturers through Haizol not only reduces cost, it enables time to be freed up to focus on other aspects of the business. Having access to stable suppliers is crucial during this period, and mitigates the risk of supply chain instability.

SOURCE: EuropaWire

Haizol to ensure customer’s supply chain remains stable and consistent ahead of Chinese New Year

LONDON, 31-Dec-2020 — /EPR INDUSTRIAL NEWS/ — Preparations in China for Chinese New Year happening on the 12th February 2021 have seen a surge in orders during this festive period.

2021 marks the year of the Ox in China, Oxen are the hard workers in the background, intelligent and reliable, but never demanding praise. In Chinese culture, the Ox is a valued animal. Because of its role in agriculture, positive characteristics, such as being hard-working and honest, are attributed to it.

Spring Festival, the official Chinese New Year, officially begins on the 12th and ends February 22nd. This is shortly followed by the lantern festival, celebrated on the 15th day of the first month in the lunar Chinese calendar, it signals the last day of traditional Chinese New Year celebrations. During this period, and production is China is often slower than usual, as factories close for the holidays.

Haizol are committed to ensuring customer’s supply chain remain stable and consistent, at a time when delays and longer lead times are more frequent than normal. In preparation for this holiday, Haizol are providing customers who place an order in the coming month an even faster lead time. Alongside this, the team provides a one to one tailor-made service providing advice on design, production, and logistics.

For on-demand manufacturing for metal and plastic parts, Haizol offer a comprehensive service with a turnaround time to fit their customers. Experts in CNC Machining, Injection Molding, Casting, Stamping, Fabrication, and Mold Making.

SOURCE: EuropaWire

The Future of Robotics In The Petroleum & Petrochemical Industries

YANGEBUP, Perth, Western Australia, 23-Nov-2020 — /EPR INDUSTRIAL NEWS/ — The petroleum and petrochemical industries, although booming, face numerous challenges. These are only set to intensify as obtaining crude oil and petrochemicals by conventional and non-conventional means becomes more demanding financially, environmentally and in ever more hostile habitats. For these reasons the use of robotics and autonomous systems to carry out practical tasks is virtually a necessity for the industry to progress.

The time of the robot is well and truly upon us, and strategic use of such technology is set to bring about significant safety advances and cost efficiency for global industry. And this is particularly true when it comes to the production of petroleum and petrochemicals.

Because of the colossal value of these industries, with assets totalling billions of dollars, it’s understandable that those held responsible for ensuring continued profits are decidedly cautious when it comes to embracing new technology.

This means that the use of robots for inspection and maintenance is by no means the norm quite yet. But as more and more proof of the advantages becomes common knowledge, such solutions are becoming more widespread.

Inspection and maintenance challenges 

Historically, achieving efficient inspection and maintenance of assets is a necessary but expensive task that needs to be carried out on a regular basis. Challenges posed include:

  • Significant downtime of assets causing reduced revenue
  • High costs associated with the opening, inspection, cleaning and maintenance of assets
  • Lengthy preparation periods to set up scaffolding and vent toxic gases to create a safe environment for human entry
  • The risk to human life when entering confined spaces and non or reduced oxygen atmospheres
  • The high cost of specialist inspection and maintenance teams
  • Worker compensation following accidents or incidents
  • The risk of human error during inspection
  • Inadequate visualisation of certain structures that are inaccessible for humans

Such challenges have meant that inspections and necessary maintenance can take weeks – even months – to complete. While this is taking place revenue ceases, so the need for speed is paramount. In addition, such challenges create little enthusiasm for companies to carry out proactive inspection over and above what’s required by legal industry standards. 

Enter the robots

Rapidly advancing technology over the past decade has brought us to an era that’s truly able to overcome many of these challenges. And whilst we’re not quite in the realms of the most futuristic of sci-fi movies yet, the tech continues to advance. Today, robots such as crawlers and drones are able to reduce multiple challenges of inspection and maintenance, providing the opportunity for companies to not only meet health and safety requirements, but to exceed them, therefore reaping the benefits of proactive asset analysis and associated reduction in maintenance costs

Advantages of using robotics

As technology increases it becomes possible for companies to take advantage of robots to carry out tasks that present significant hazards to human life. Not only does this lower exposure to danger in this high-risk industry, but also provides a financial edge thanks to minimizing employee costs and improving manufacturing efficiency.

The latest in robotic developments have been dedicated towards ensuring they can be employed in real world situations, not simply in a laboratory. Over recent years the Defense Advanced Research Projects Agency (DARPA) has been pivotal in pushing such technology forwards, organising various tests and challenges for robotic manufacturers to overcome. These include the ability to handle tools, open doors, overcome unexpected obstacles, open valves and more.

Manufacturers have also had to ensure that such automaton tools are able to withstand explosive blasts. 

Recent advancements

The speed of technological advancement is expanding fast. Perhaps the most significant progression is that of increasing autonomy. Once only able to perform the basics, the capacity for robots to carry out more complex tasks is now either in existence or poised on the cusp of becoming reality. These include:

  • The ability to navigate autonomously
  • Identifying and solving problems
  • Learning from their experiences and those of others
  • Sharing a workspace with humans and interacting with them. 

Current and future opportunities

The four major industry processes of exploration, development, production and site abandonment are all ripe for increased usage of robotic technology to reduce costs, improve efficiency and increase safety.

Throughout all these stages there are many opportunities for robot use, especially in that of inspection and maintenance. Current and potential applications as the industry and technology moves forward include:

  • Using robots to enter confined spaces to carry out tasks. Not only does this dramatically decrease human risk, but negates the need for unnecessary downtime to prepare for human entry. Currently such health and safety procedures account for up to 80% of asset downtime, therefore the adoption of a robotic element within the workforce provides cost reduction on a significant scale.
  • The use of robots for other potentially hazardous tasks: These include working at height, working within low or non-oxygen environments, firefighting and working in non-temperate conditions.
  • As a replacement for humans in remote locations: Robots that can carry out more complex operations will reduce the need for human operators in locations such as offshore sites.
  • Reducing safety preparations in hazardous work locations: For example, a robot working at height or in a difficult to reach location will not require health and safety measures such as scaffolding and other preparations, therefore reducing costs, downtime and risk.

Furthermore, the reduced cost and time effect of using advanced robots allows for the adoption of much improved inspection and maintenance programs. Proactively carrying out such tasks leads to a considerably reduced chance of any unplanned maintenance issues and/or the occurrence of catastrophic events.

In short, the use of robots in the future will lead to a significant reduction in downtime of industry assets, lowered costs, increased human safety and the ability to work in ever more hostile, hard to reach environments.

In a global marketplace that’s predicted to reach over $7 trillion US dollars* (Oil & Gas) by 2024 and $958.8 billion** (Petrochemical) by 2025, companies, although sensibly judicious in their eagerness to take advantage of such technology, are fast-becoming aware of the competitive edge it can bring.

* https://www.globenewswire.com/news-release/2018/07/12/1536385/0/en/Oil-Refining-Market-worth-over-7-trillion-by-2024-Global-Market-Insights-Inc.html

** https://www.grandviewresearch.com/press-release/global-petrochemical-market

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Nexxis logo

The Upside of COVID? Closing Australia’s Skills Gap

The fate of Australia’s diminishing manufacturing industry has long been hanging in the balance – and then?

BIBRA LAKE, Perth, Western Australia , 23-Nov-2020 — /EPR INDUSTRIAL NEWS/ — Along came COVID-19. For a sector that had been neglected for decades, while the pandemic wasn’t quite the final nail in the coffin, it certainly brought with it the shock wave that made our government sit up and take notice.

And maybe – just maybe – the situation might bring the stars into alignment that will help close the country’s chasm of a skills gap.

Manufacturing is Crucial for Our Economic Recovery

Change is always hard to come by, especially at the extent manufacturing needs. But there are some green roots showing. Thanks to the new government taskforce set up in response to an industry-led recommendation plan, the desperately needed funding for investment and growth is beginning to trickle through.

So what does this mean for the industry, and in particular the small and medium-sized businesses that make up the majority of the sector?

To fully comprehend this we need to drive deep into the rot that’s now endemic throughout. Only by understanding the mistakes that’ve been made and why we have such a major skills crisis, can we begin to turn this unfortunate turn of events around.

By far the most effective way of doing this is to lay bare the biggest error of all, and it all boils down to this: we’ve forgotten the value of local business and manufacturing capabilities. It’s hard to pinpoint exactly when this occurred, but if COVID has brought about anything, it’s that we’ve had a hard, sharp lesson as to the importance of local support and expertise. Suddenly the crucial need for home-grown supply chain capabilities has become vital for our businesses and industries, and this can only be brought back up to scratch with a long-term strategy and, most importantly, the necessary funding.

Manufacturing Provides the Building Blocks from which All Other Industries can Grow

The world desperately scrabbled for commodities (ventilators, PPE, toilet roll!) and we were among them. Once upon a time our powerhouse nation boasted some of the best skilled workers on the planet. Today we are but a shadow of our former selves.

So has COVID achieved what many industry experts have failed to do over the previous few decades, and forced the hand of our government to invest in the sector? Perhaps so… What has definitely happened is the following:

  • We’re beginning to understand the many benefits of local support and expertise
  • We’ve realised that the value of local business and manufacturing capabilities is more about quality and service, and less about price
  • The importance of great B2B relationships is something our economy relies on

These are the reasons that, at last, the funding is starting to be put into place for SMEs to be able to upskill their workers and invest in advanced manufacturing processes. It’s only through initiatives such as these that we can become competitive on a global scale. In addition, it gives these companies the opportunity to innovate and commercialise new technologies.

So… Is 2020 the year that manufacturing turns the corner and provides the bedrock necessary for our country to begin to close the skills gap? Only time will tell for sure. But what it has meant is that companies such as SixDe have begun the slow uphill climb – and long may it continue.

An example of this is SixDe’s expansion in preparation of the commercialisation of Magneto, a robotic platform that is the future of inspection robotics. The industry relies on such innovation. With such projects and advancement, we not only get the chance to retrain our current workers, but we lay the foundations that will attract the brightest young minds from around the world to come and live, study and work in our wonderful country. So perhaps, just perhaps, we can drag some positivity from the awful situation that is COVID, and use it to bring about a greater good for Australia.

To find out more about Magneto and the home-produced precision machine components from SixDe, visit www.sixde.com.au or call 08 9434 1112.

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SixDe logo

Haizol now offers Motorcycle Manufacturing & Custom Made Bike Parts

LONDON, 11-Nov-2020 — /EPR INDUSTRIAL NWES/ — Haizol entered the market as a manufacturer of metal and plastic parts and components, quickly becoming a go-to name in the machining and molding industry both within China and throughout the world. Haizol now has a solid and expanding consumer base worldwide of small and medium enterprises who require custom manufacturing of high quality parts.

Haizol is a one-stop sourcing solution for quality parts and products, and is excited to announce they have added to their offerings. From design to door, Haizol can now manufacture motorcycles, e-bikes, and bicycles, including custom parts for these products. Being a custom manufacturer gives the customer maximum flexibility in terms of achieving their product requirements. With a low minimum order quantity, it is accessible for businesses of all sizes.

Haizol have been developing their automotive manufacturing capabilities over the last several years, and have now reached the perfect point to produce and deliver automotive supplies to the masses. With flexible solutions for all business types, a customer can jump onto the website to get a same day quote, at unbeatable value for money. In-house engineers make the process seamless, being on hand to provide design assistance, manufacturability advice, and cost reduction recommendations.

Haizol’s customer satisfaction rate is second to none, with their transparent ordering and review service enabling new customers to order with confidence.

From production, to assembly, and delivery, try Haizol today to reduce your sourcing budget.

SOURCE: EuropaWire

ASI Drives: Mark 600 – Heavy Duty Fully Enclosed Transaxle

MONTGOMERYVILLE, PA, USA, 10-Oct-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives introduces the next generation of heavy-duty, fully enclosed transaxles with their Mark 600, set to markedly transform both indoor and outdoor material handling. An evolution of the industry-standard Mark 400, the company designed the new transaxle as a high-performance replacement for applications typically requiring internal combustion engines. The Mark 600 is part of ASI’s Viking Transaxle product line.

“The Mark 600 is possible thanks to recent improvements in battery and electronics technology,” explains John Cross, ASI Drives’ President and CTO. “When combined with our transaxle technology,” he goes on, “these improvements allowed us to develop a new transaxle capable of replacing the internal combustion engine in the outdoor material handling market.” Other markets include outdoor power equipment and floor care.

High-torque and High-speed Configurations

With a large 70 mm mount, the Mark 600 produces up to 270 Nm of torque at 60 RPM under high load in high-torque configurations. Under typical load, high-speed configurations produce 60 Nm of torque at 119 RPM. This makes it suitable for many applications, from motorized wheelbarrows, plane tuggers and trailer movers to personal scooters, large floor-cleaning machines and more.

The Benefits of Thoughtful Design and Engineering

Distinguishing features of the Mark 600 include: single-piece casting for precision gear alignment and quieter operation; bolt-on tube extensions for multiple widths without retooling; high-strength bevel gear differentials; available robust permanent magnet DC motors; easily replaceable motors and brushes; service intervals exceeding 2,000 hours.

Highly Customizable Feature Set

ASI can configure the Mark 600 to meet the demands of a variety of applications. Reduction ratios range from 24:1 to 36:1. Standard widths range from 237 mm to 596 mm, with custom widths available. Motor options include permanent magnet DC 4-pole and brushless AC and DC motors, available in 122 mm and up to 152 mm diameters, respectively. Voltages range from 12 V to 48 V DC. Axles can be hubs or custom.

To learn more about the about the Mark 600, visit asidrives.com/Mark600. To learn about other solutions by ASI, visit asidrives.com/offerings or call 215-661-1002.

SOURCE: EuropaWire

ASI Drives President John Cross named chairman of the American Gear Manufacturers Association

MONTGOMERYVILLE, PA, USA, 6-Jun-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives, a leading manufacturer of custom engineered gear drives since 1985, has announced that its President, John Cross, has been named chairman of the American Gear Manufacturers Association (AGMA).

An AGMA board member since 2013, Cross assumed the role of chair in April. He will hold that position for a two-year term.

The AGMA, which celebrated its centennial in 2016, is active in standards development of gears and power transmission products, offers a range of in-person and online courses, and hosts events, expositions and trade missions. Many of these activities drive the development of new technology to further the role that manufactured gears play in the ever-expanding industrial sector.

AGMA member companies currently number more than 470. They include gear manufacturers from the United States, Mexico, and Canada, as well as gearing interests from more than 30 countries around the world.

“ASI is honored to have John playing such a key role in a group as important as the AGMA,” said ASI CEO Doug Fastuca. “His work on the board has already done a great deal to benefit the industry as a whole, and as chairman he is in a position to really drive change and improvement among its membership and the industry as a whole.”

For his part, Cross says this marks the culmination of his more than 20-year involvement with AGMA.

“I have used AGMA standards since I began my career in 1985,” Cross said. “I began my association with AGMA in 1997 when I started working at ASI Drives, who is a 30-year AGMA member.

“Since I joined the board in 2013 I’ve been fortunate to have developed deep, lasting relationships with many high-level business leaders across various industries. Being the Chair of AGMA‘s Board of Directors affords me the opportunity to have meaningful discussions with industry leaders throughout the world about their strategic and business plans. Learning from their experience and knowledge allows me to better address the needs of the association and its members, as well as ASI and our customers.”

SOURCE: EuropaWire

ASI Drives will present its innovative, self-driving, material-handling vehicle FRED2500 at ProMat 2019 in Chicago

MONTGOMERYVILLE, PA, USA, 2-Apr-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives, a leading manufacturer of custom engineered gear drives since 1985, has announced a major rebranding, the enhancement of towing functionality with its breakout FRED2500 AGV, and an upcoming opportunity to meet FRED in person.

After nearly 35 years, ASI Technologies recently rebranded itself as ASI Drives. The change captures the company’s focus on delivering world-class gear drive solutions to its target markets and providing superior product value for customers.

ASI does not simply design and manufacture battery-powered gear drives for machines up to one ton; ASI Drives solutions, value, and gear technology.

“ASI has developed an industry-leading ability to solve problems and offer value to our customers,” said Doug Fastuca, CEO. “We continue to innovate our gear and motor technologies with AGMA Standards, and with the introduction of our FRED AGV, we’re driving new areas of performance and automation.”

The change further establishes ASI within the AGV and warehouse automation markets, as does the introduction of FRED, ASI’s innovative, self-driving, material-handling vehicle.

FRED is not your typical AGV. It’s simple to set up, productive, flexible, safe, and affordable. And with the addition of new towing capabilities, there are a multiple methods and opportunities to move material around your facility. Using empty dollies, a detachable handle, and a quick-release tongue, FRED can easily move between multiple pickup locations with ease.

If you plan to be in Chicago for ProMat 2019, we hope you’ll stop by to meet FRED2500. You can find it and the rest of the team from ASI Drives in booth #S1061 at McCormick Place.

About ASI Drives

Founded in 1985, ASI Drives is a U.S. manufacturer of custom engineered gear drive solutions to the global medical mobility, floor care, material handling, warehouse automation, and robotics industries. ASI’s relentless focus on innovation in engineering and manufacturing has led to the creation of numerous industry-leading products and solutions, as well as compact and efficient gear drives, brushless motor technology, advanced gear processing, lubrications and now, an AGV. ASI is ISO 9001:2015 certified. Learn more about ASI Drives at asidrives.com

SOURCE: EuropaWire

Jeroen Schouten will represent AeroGo air bearing products, air cushion vehicles, and wheeled transfer carts in the EU

SEATTLE, WA, United States, 20-Mar-2019 — /EPR INDUSTRIAL NEWS/ — AeroGo, Inc. is pleased to welcome Jeroen Schouten to the position of Regional Manager for Europe. Jeroen’s considerable expertise in aviation, aerospace, manufacturing and high-tech will serve him well as he focuses on growing and maintaining partnerships and increasing overall awareness of AeroGo product offerings that solve challenges inherent to moving heavy loads. Jeroen will represent AeroGo air bearing products, air cushion vehicles, and wheeled transfer carts. He will also manage the distributor network in the EU.

“AeroGo products are used in every major industry in Europe. We are committed to providing local distribution and on-site assistance to this market,” stated Paul Jakse, Vice President of Sales, “Jeroen is crucial to our continued success in the region.”

Jeroen can be reached via mobile at +31 (6) 1108.5918 or via email at Schouten.j@aerogo.com.

Founded in 1967, AeroGo is the world leader in providing innovative machine moving solutions for heavy, awkward, fragile or exceptionally heavy loads. Visit www.aerogo.com for more information.

SOURCE: EuropaWire

Global Crawler Cranes Market: Demand for crawler cranes continues to rise, with sales estimated at over 3,600 units in 2018

DUBLIN 2, Ireland, 26-Oct-2018 — /EPR INDUSTRIAL NEWS/ — Fact.MR recently announced the launch of its report that provides detailed assessment on the crawler cranes market. A comprehensive analysis has been offered on the key factors that are likely to shape the crawler cranes market’s trajectory. The report also profiles key stakeholders in the automotive fuel injectors market, along with assessment on their product portfolio and key developments. Production and sales of crawler cranes have been tracked across key markets including Asia-Pacific excluding Japan (APEJ), North America, Japan and Europe.

Request the sample of the report at https://www.factmr.com/connectus/sample?flag=S&rep_id=2236

Key Takeaways from the Report:

  • Demand for crawler cranes continues to rise, with sales estimated at over 3,600 units in 2018
  • Greater China is the largest market for crawler cranes; the region accounted for over 30% of the global crawler crane sales in 2017
  • Gains are significant in the U.S. and India – collectively, these two markets account for nearly one-fourth volume sales of crawler cranes
  • Crawler cranes with <150 tons load capacity are the top-selling category; volume growth is likely to be 2X as that of 300-600 tons category
  • Construction industry accounted for the highest demand for crawler cranes; wind farms are an upcoming avenue

Greater China – The Manufacturing Hub of Crawler Cranes

Crawler crane sales in Greater China are likely to surpass 1,200 units in 2018—this is 2X greater than sales in the second most lucrative market – India. Greater China’s position as the largest manufacturing hub for construction machinery continues on an upward spiral, complemented by the Dragon’s ascendancy as a global economic powerhouse. While these trends continue to pose significant impact on crawler cranes production and sales in the country, regulatory bodies such as EPD have imposed emission regulations that delay approval of these equipment being sold or leased.

Crawler Cranes Production by Key Countries (Units)
2016 A 2017 A 2018 A 2022 F 2028 F
Greater China 1,160 1,196 1,232 1,407 1,706
India XX XX XX XX XX
U.S. XX XX XX XX XX
Japan XX XX XX XX XX
GCC XX XX XX XX XX

To get more information on redacted data, speak to the report authors

“The crawler crane industry in India is at crossroads, as the market has matured in recent years and shed its skepticism on utility of highly advanced machinery. End-users are now willing to invest in premium equipment, thereby providing an impetus to manufacturers to introduce high-tech products,” says Mr. Shambhu Nath Jha, Senior Consultant at Fact.MR.

“The transition phase of the construction equipment industry in India alludes a cascading effect on crane rental cost, if there is any slack in demand. However, presence of manufacturers that sell counterfeit products at lower cost continues to pose adverse impacts on productivity, reliability and performance of crawler cranes. This will confine future growth prospects of the industry,” concludes Mr. Jha.

The report is available for purchase at https://www.factmr.com/checkout/2236/S

About the Report

Fact.MR’s report titled ‘Crawler Cranes Market Forecast, Trend Analysis, and Competition Tracking – Global Market Insights 2018-2028,” gives a comprehensive analysis on production and sales of crawler cranes across key regions. Prominent trends impacting growth of the crawler cranes market have been identified and analyzed in detail. The study also offers a segmental analysis and forecast on the crawler cranes market.

SOURCE: EuropaWire

Top 10 Reasons Why You Should Use Precision Laser Alignment

Perth, WA, Australia, 2018-Sep-18 — /EPR Network/ — A laser alignment system eliminates all the guesswork and unknowns associated with traditional measurement systems like dial gauges, straight edge methods and co-ordinate measurement machines (CMMs).

But their advantages stretch way beyond just the quality of the results that they deliver. Here are 10 of the top reasons why your operation should switch to precision laser alignment.

  1. PINPOINT ACCURACY. Unlike other systems, a laser tool can measure down to 0.001mm, even over long distances. The laser beam is always 100% straight and what’s more, laser systems automatically calculate for shims and adjustments values, so the results are always accurate. Unlike older technologies where accuracy may also be compromised because of reading errors, sticky dial hands and low resolutions, laser tools have extremely high resolutions for pinpoint accuracy.
  2. QUICK AND EASY SET UP AND FASTER RESULTS. The equipment is lightweight and easy to learn as well as use which means much shorter set-up times, preparation and measurements. It can also measure three axis directions in a fraction of a second, which results in further time-savings.
  3. MORE RELIABLE. Because lasers eliminate the possibility of human error and inconsistency, they’re more reliable and precise than any other method. Repeatability is another significant benefit and regardless of who is using the equipment and taking the measurements, the laser equipment will always deliver the same consistent results.
  4. ELIMINATES HARDWARE SAG. When a dial gauge is used, there is always a risk of some of the fixtures sagging which can compromise the accuracy of the displayed value. With a laser tool however, there is nothing to worry about with regards to fixtures dropping or sagging.
  5. SAVE BOTH MONEY AND TIME
    Faster set-up and operation coupled with the absolute precision of the results mean a laser tool can easily pay for itself in a matter of months.
  6. SOFT FOOT – HARD RESULTS. Machine frame distortion and soft foot issues can be problematic but unlike a dial gauge which only tells half the story, a laser alignment tool provides a true representation of what’s going at the feet of the rotating machinery as well as what’s happening with the movement between the axes of the shafts being aligned.
  7. VERSATILE. A quality laser alignment system does more than just measure alignment. These versatile tools enable optimum equipment set-up and operation, measuring base flatness, twist, squareness, bearing condition, spindle direction and straightness amongst others.
  8. ABILITY TO MEASURE WITH A SMALL SHAFT ROTATION. Measuring with a traditional dial gauge can require a rotation anywhere between 1800 and 3600. However, a laser alignment tool can take a complete measurement with a much smaller shaft rotation, sometimes as little as 400 which is advantageous especially when machine parts prohibit a full rotation.
  9. ENHANCED DATA MANAGEMENT. Advanced software solutions bring data management to a new level. PDF reports can be generated directly from the instrument, results can be examined in real time and the information can be integrated with an existing software system for record-keeping and reference purposes.
  10. REDUCED ENERGY CONSUMPTION. Half of all machine failures are caused by alignment errors, so it is critical that errors are identified and removed as early as possible – or better still, are prevented from happening in the first place. When machinery is well-aligned and running smoothly, it will consume less energy than a poorly-aligned one which is another compelling reason for choosing fast, accurate and reliable laser alignment technology.

Given that laser alignment tools are simple to learn, easy to use, highly accurate and deliver a wide range of benefits, there’s no need to continue using complicated dial gauges and other older technologies which may be compromising the efficiency of your rotating machinery as well as compromising your bottom-line.

Nexxis has worked with many customers across a diverse range of industries to develop customised solutions for their particular alignment requirements. Deciding to go for laser technology is a major step towards more efficient, cost-effective and productive machinery, but it’s critical that the tool – or combination of tools and accessories – that you choose are right for your unique needs in terms of cost, functionality and relevance to the application.
For expert, practical advice on a tailored solution, please contact Nexxis at nexxis.com.au to see their extensive range of quality technical equipment including world-class laser alignment products from Easy Laser and Rotalign.

Via EPR Network
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M. Davis & Sons Provides High-Tech Solutions with Messer Plasma Cutting Equipment

Wilmington, DE, 2018-Feb-21 — /EPR INDUSTRIAL NEWS/ — Peggy Del Fabbro, CEO of M. Davis & Sons, announced that it has acquired a Messer Cutting Systems Evolution® Plasma Cutting Table. The revolutionary new equipment enables M. Davis and Sons fabrication specialists to produce an enhanced level of smooth edge quality, precision hole cutting, and it keeps the surrounding work area smoke free.

“We are excited to offer the new equipment to advance the customer’s project schedule,” said John Bonk, M. Davis and Sons’ Vice-President of Operations.

The new state-of-the-art plasma cutting equipment by Messer Cutting Systems is software controlled and allows M. Davis & Sons to provide a larger volume of plate cutting in-house to accommodate client needs. The plasma cutting table allows materials to be cut run in measurements from 1.5” for carbon steel to 1-inch for stainless steel and to achieve high-quality edges. Metal plates are aligned to the torch via a camera for extreme accuracy.

One of the most innovative features of the equipment is its smoke-free design. It’s equipped with exhaust dampers that open and close as the welding torch moves for a safer work environment. The Messer Slagger component automatically cleans the machine base with pusher blades for cleaning performed in just minutes for minimal downtime.

The plasma cutting equipment represents the next evolution for steel fabrication and industrial construction. An innovative approach to construction and fabrication enables the company to work faster and produce the highest quality results while providing significant time savings for any project.

The company recently sent two of its fabrication specialists to Wisconsin to receive specialized training and instruction on the equipment’s operation. Additional operators are being trained as part of an ongoing in-house program.

The acquisition of the Messer Cutting Systems Evolution® Plasma Cutting Table by M. Davis & Sons provides the company’s clients in multiple industries with an enhanced level of quality, precision and options for modular process skid fabrication and assembly, steel fabrication, industrial construction and welding.

Via EPR Network
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